The construction industry cannot run without concrete mixers. They mix the raw materials and create concrete that is then used to make bricks and other structures. It is quite likely that the efficiency of concrete mixers will reduce over time.
They contain parts like mixing blades, drum liners, and drive belts that must be replaced when worn out. This ensures the smooth operation of the mixer and can reduce long-term costs.
Getting the concrete mixer to perform at its best will require sourcing the best quality parts. We will look at how to get these parts from the marketplace and also give you some tips for maintaining the main components of concrete mixers.
This guide will give you an overall picture of how to source parts and tips to improve mixer performance. It will enhance the working life of this equipment, reduce downtime, and prevent costly repairs.
Types of Concrete Mixers
Concrete mixers can be classified into three basic types that support different construction requirements.
Drum mixers are most commonly used for large projects. They rotate on a horizontal axis. Twin-shaft mixers are known for their different uses and high mixing efficiency.
Planetary mixers have multiple blades that let the mixture blend thoroughly. Mixers at the construction site may be stationary, which means that they can be used for continuous production.
Volumetric mixers can be employed onsite for mixing flexibility. Builders need to know the differences among these types to select the ones that most specifically meet their needs of quality and efficiency.
Functions and Components of a Concrete Mixer
Concrete mixers are made with many different components. Each of these has an important part to play in the mixing process. The drum is the mixing area where the raw material is combined and mixed.
The mixing blades or paddles in the drum allow an effective blending of cement, water, and other materials. The drum rotates with the help of a motor or engine which provides the power.
The prepared concrete mixture is discharged by hydraulic systems which control the motor’s operation. Axles and frames provide mobility and stability, while electrical components give safety and control.
Where to Source Parts
There are various options available by which you can order parts for concrete mixers. They include the following:
Local suppliers and retailers
They can arrange parts quite efficiently. There is the benefit of convenience and personalized service. This is good for quick access to mixer components.
Online marketplaces
They can offer access to a wide selection of parts from different sellers. They have competitive prices and can deliver to your doorstep.
Direct from the manufacturers
This ensures authentic products, with quality assurance. Buyers will also get the benefit of bulk discounts and customized solutions.
How to Choose the Right Supplier
The parts supplier has to be reliable and have a good reputation. You will also have to consider factors like pricing and warranties and the ability of the supplier to meet specific needs on time.
Key Parts to Source
The key parts that will need to be replaced will include the following:
Drum and drum parts
The drum is at the center of a concrete mixer. It is used to properly blend the ingredients. The important parts include the drum itself, mixing blades, fins, and any necessary seals or bearings. You should regularly inspect and maintain drum parts to prevent leaks, ensure proper mixing, and extend the lifespan of the mixer.
Motors and engines
They power the rotation of the mixer drum and drive the mixing process. Some needed aspects to consider when looking for motor and engine parts are the fuel they require and the power they can produce.
They should be compatible with the mixer model. For motors and engines to perform at their best, you should ensure proper care and maintenance. This will prevent them from breaking down while working.
Mixing blades and paddles
If you want the mixing of the concrete ingredients to be done thoroughly and uniformly, this is where mixing blades and paddles play their part. These components are available in different designs and shapes so that they can meet various mixer types and mixing needs.
It is necessary to choose and maintain the mixing paddles and blades in the correct manner to produce the best concrete and maintain mixer efficiency.
Hydraulic systems
The movement of the mixer drum and the rotation and tilting for discharging the concrete are controlled by the hydraulic systems. The usual components of hydraulic systems are valves, pumps, cylinders, and hoses, as they are needed to make the operation go smoothly.
We should prevent failures or leaks in the hydraulic systems by inspecting and lubricating them regularly and checking the fluid levels to see they are working efficiently.
Electrical components
Electrical components like switches, wiring, and control panels, govern the mixer’s electrical functions. These parts are essential to enable the efficient and safe running of the mixer. Electrical components control the startup of the motor, rotation of the drum, and other functions.
To prevent electrical problems and ensure that the equipment runs properly, we have to pay proper attention to keeping proper safety standards while installing and maintaining this equipment.
Other essential parts
These include frames, bearings, axles, tires, and water systems, depending on the mixer type and configuration. Frames provide structural support and stability to the mixer, while axles and tires facilitate mobility on construction sites.
Water systems are integral for adding water to the mix in precise amounts, contributing to concrete consistency and quality.
Did You Know?
For more than forty years Mechanical Power has been supplying high-quality industrial parts at competitive prices from around the world.
Maximize efficiency of your equipment.
Conclusion
We have discussed the various parts of a concrete mixer, their functions, and where to source them. Pointers were also given some tips to maintain parts and troubleshoot common issues.
Hopefully, this guide will give you a comprehensive picture of how to resolve these problems if ever they are faced by you.
Resourceful and innovative Marketing Pro, with 20+ years of progressive experience in the marketing and creative technology industry. Responsible for digital and traditional marketing efforts that promotes brand awareness, increases engagement, and drives revenue.
